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    Microwave oven shell full automatic spot welding production line

    Product name: Automatic spot welding production line for microwave oven shells
    Introduction of automatic line : It is a fully automatic production line applied to the welding of microwave oven shells and inner parts. The automatic welding line is tailored by Suzhou Anjia according to customer requirements. It realizes automatic loading and unloading. One line requires 15 energy storage convex welding equipment. The entire line Fully automatic welding, only 2 people online, saves 12 labors for customers, improves production efficiency by 40%, and realizes full-line automatic production and artificial intelligence;
    1. Equipment dimensions: 28000L * 5300W * 2200H (mm)
    2. Beat: 13S / pcs
    3. This equipment needs 2 people (35-40 points for feeding once)
    4. Air supply source: 0.5 ≦ P ≦ 0.7Mpa (dry air)
    5. Air consumption: 1500L / MIN
    400-8333-566 Order hotline: 400-8333-566
    Inquire Now
    产品视频介绍
    焊接样品介绍
    焊接样品
    Microwave oven square magnetron welding Microwave oven magnetron welding Microwave oven short side welding 1 Microwave oven short side welding 2
    焊接样品
    Rounded edge welding on microwave oven Welding under the microwave oven Microwave oven long side welding Microwave oven door welding
    焊接样品
    Microwave oven shell projection welding Microwave door frame projection welding Microwave oven hinge and furnace tube projection welding Microwave oven liner projection welding
    合作伙伴介绍
    合作伙伴
    Shanghai GM Shanghai Volkswagen Shanghai Huizhong Andoro
    合作伙伴
    LG Electric Benteler Delta Electronics Suspa
    合作伙伴
    Shagang Group Eaton Electric Changshu switch Dongshan Sheet Metal
    联系条
    产品介绍
    Microwave oven fully automatic spot welding production line
    Microwave oven fully automatic spot welding production line is a fully automatic production line for welding microwave oven shells and inner parts. It is customized by Suzhou Anjia according to customer requirements and realizes automatic loading and unloading. One line requires 15 energy storage projection welding equipment. Full-automatic welding of the line, only 2 people online, saves 12 labors for customers, improves production efficiency by 40%, and realizes full-line automatic production and artificial intelligence.
    LG微波炉生产线
    装饰条
    The main features are as follows:
    优势
    优势
    According to the workpieces and dimensions provided by customers, our welding technologists and R & D engineers discuss together and select different models based on LG's original for different product parts and welding requirements: ADR-8000, ADR-10000, ADR-12000, ADR-15000, at the same time, different welding positioning fixtures are customized according to each product design, which guarantees welding accuracy and strength, and guarantees welding quality;
    优势
    Welding power source uses energy storage power source, welding time is extremely short, the impact on the workpiece surface is small, the welding current is large, multiple points can be welded at one time, ensuring the workpiece is flat after welding;
    优势
    Adopt beryllium copper welding electrode, good strength and good welding wear resistance;
    优势
    The equipment adopts all imported components for core components, and uses our independently developed control system, network bus control, fault self-diagnosis, and the use of the handling robot to ensure the reliability and stability of the equipment;
    优势
    The original production line required 14 people, and now only requires 2 people to operate, and the remaining robots operate, saving 12 labor costs;
    优势
    Since the equipment is operated in an assembly line and artificial intelligence is realized, the entire line improves the welding efficiency by 40% on the original standard machine operation, and achieves a beat of 13S / pcs.
    进口配置介绍
    进口配置
    联系条
    定制项目介绍
    Customized project introduction of microwave oven spot welding machine production line
    客户背景
    LG is mainly engaged in home appliances: air conditioners, microwave ovens, and is an established Korean company. 等问题,现需要采用全自动的微波炉凸焊机生产线取代现在的人工生产线。 The original projection welding machine was manually assembled and welded on and off the material, and gradually encountered problems such as too low efficiency, unstable quality, high wages, and poor management of personnel . Now it needs to use a fully automatic microwave projection welding machine production line instead Artificial production line.
    分割条
    客户要求
    According to product characteristics and past experience, after discussing with our sales engineers, we put forward the following requirements for new customized equipment:
    1. Customize the entire line of equipment to realize automatic loading and unloading. 15 lines of equipment are required for one line. Fully automatic welding of the entire line is required, and only 2 people need to be online.
    2. Welding and assembly of each component of products that meet the requirements of LG CAVRTY ASSY;
    产品组合
    3. Equipment delivery time is within 50 days;
    4. The workpiece realizes multi-point convex welding. After welding requirements: the size of the parts must not be out of tolerance, the appearance is flat, the strength of the welding point is uniform, and the overlap is small;
    5. Beat of production line: 13S / pcs;
    6. At least 12 operators need to be saved compared to the original welding line;
    7. 30% more production efficiency than the original welding line.
    According to the requirements of customers, conventional projection welding machines and design ideas cannot be realized at all, what should I do?
    分割条

    20191111012754_8148

    According to the customer's requirements, the company's R & D department, welding process department and sales department jointly held a new project research and development meeting to discuss the process, fixture, structure, feeding method, detection and control method, list key risk points, and The solutions were made one by one, and the basic direction and technical details were determined as follows:
    1.According to the above requirements, we basically determined the plan, the whole line automatically loading and unloading, and realizing robot operation and welding of the entire line. Only 2 people need to operate online, basically realized artificial intelligence, and made the following process sequence:
    工序排序
    2. Equipment selection and fixture customization: According to the workpieces and dimensions provided by the customer, our welding technologists and R & D engineers discuss together and select different models based on the original LG based on different product components and welding requirements. : ADR-8000, ADR-10000, ADR-12000, ADR-15000. At the same time, different welding positioning fixtures are customized according to the design of each product to ensure welding accuracy and strength and welding quality;
    3. Advantages of automatic welding line:
    1) Welding power source: Welding power source uses energy storage power source, the welding time is extremely short, the impact on the workpiece surface is small, the welding current is large, and multiple points can be welded at one time to ensure the workpiece is flat after welding ;
    焊接电极, 强度好,焊接耐磨性好2) Welding electrode: using beryllium copper welding electrode, good strength and good welding wear resistance ;
    3) Equipment stability: The equipment adopts all imported core components, and uses our independently developed control system, network bus control, fault self-diagnosis, and the use of handling robots to ensure the reliability and stability of the equipment ;
    4). Save labor costs and solve the problem of poor staff management: The original staff standard required a production line of 14 people, and now only requires 2 people to operate, and the rest of the robots operate, saving 12 labor costs ;
    ,整线在原有的标准机作业上提高了40%的焊接效率 ,实现了13S/pcs的节拍5) Improved production efficiency: As the equipment operates in an assembly line, artificial intelligence has been realized. The entire line has improved welding efficiency by 40% on the original standard machine operation, and achieved 13S / pcs beats . See the detailed operation arrangement of the following pipeline:
    作业布置
    分割条

    工件

    Finished product picture of microwave oven shell
    客户合作
    Anjia fully discussed the above technical solutions and details with LG. After the two parties reached an agreement, they signed a "Technical Agreement" as the standard for equipment R & D, design, manufacturing, and acceptance, because our professional technology and meticulous service moved customers, and An order agreement was reached with LG on September 15, 2018.
    装饰条
    安嘉团队
    设计交货
    After confirming the equipment technical agreement and signing the contract, the 50-day delivery period was indeed very tight. Anjia's project manager immediately held the production project launch meeting and determined the mechanical design, electrical design, mechanical processing, outsourced parts, assembly, and assembly. Time nodes and customers come to the factory to pre-accept, rectify, general inspection and delivery time, and orderly issue work orders for each department through the ERP system, and supervise and follow up the work process of each department.
    生产线经过老化试验总算完工了,我们的专业的售后服务在客户现场经过15天的安装调试和技术、操作、维护培训,设备已正常投入生产并全部达到了客户的验收标准。 Fifty days have passed, and LG's custom-made microwave oven shell automatic spot welding production line is finally completed after aging tests. Our professional after-sales service has undergone 15 days of installation and commissioning and technical, operation, and maintenance training at the customer's site. All met the customer's acceptance criteria.
    实际生产和焊接效果非常满意,帮他们提高了生产效率、节省了12个人员人工、大大减少了停机时间 ,得到了他们的充分肯定和认可! LG is very satisfied with the actual production and welding results of the automatic spot welding production line for microwave oven shells , which helped them improve production efficiency, save 12 labors, and greatly reduced downtime , which was fully affirmed and recognized by them!
    装饰条
    客户验收
    安嘉使命
    Customers are our mentors,
    What material do you need to solder?
    What welding process do you need? What welding requirements?
    Need full-automatic, semi-automatic, production line or assembly line?
    "。 Please do not hesitate to mention that Anjia can develop and customize for you .
    联系条
    客户案例介绍
    客户案例
    LG Microwave Projection Welding Production Line Ante Auto Electric Welding Line Bentler hot-formed steel nut projection welding production line Changshu switch silver contact welding wire
    售后服务
    配套设备
    39焊接质量管理系统
    40螺母焊接检测系统
    41压力测试仪
    42电流测试仪
    43非标定制

    联系安嘉

    联系安嘉

    Suzhou Anjia Automation Equipment Co., Ltd.

    手机:13621550917 Phone: 400-8333-566 Mobile: 13621550917

    Fax: 0512-68386692

    QQ: 2207676482, 183829222

    Email: agera@anjiazdh.com

    Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

    Purchasing: Automatic spot welding production line for microwave oven shells

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    Mobile: 13621550917

    Fax: 0512-68386692

    QQ: 2207676482

    Email: agera@anjiazdh.com

    Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

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