Full-automatic pipe pile end plate flange robot welding line
At present, the flange welding of building pipe pile end plates mainly adopts manual CO2 welding, which requires manual flattening, spot welding positioning, welding, turning over and re-welding.
The disadvantages of flange welding on the end plate of the artificial pipe pile are that the quality of the weld is unstable, the consistency of the weld is poor, the welding material is wasted, and the efficiency is low. Moreover, due to the poor welding operation environment, the wages of welders have increased rapidly year by year, and the staff mobility is not good. management!
Anjia has developed a fully automatic robotic welding line for pipe pile end plate flanges according to customer needs. It can automatically slice, seam weld, and automatically cut materials, completely replacing manual welding, and greatly improving the quality of pipe pile end plate flange welding. And efficiency.
The equipment is based on two welding robots equipped with intelligent weld seam tracker, which automatically follows the seam, compacts, and welds on two sides, one long and one short two welds, and automatically unloads. In addition to manual winding, the entire process of fully automatic pipe pile end plate flange welding does not require personnel to participate.
The equipment is mainly composed of a segmentation mechanism, a roller line, a seam-stitching mechanism, a pressing mechanism, a welding robot, an automatic turning mechanism, an off-load loading mechanism, a cutting mechanism, a control system, an automatic gun cleaning, and welding dust removal.
It is composed of rack, silo, jacking slicing, hydraulic station, slideway, detection sensor, etc., which can adapt to 400 ~ 600 diameter pipe pile end plate flange automatically slicing into the drum line;
2.Automatic roller line
It consists of a frame, a drum, an AC motor, a reducer, a sensor, a pushing cylinder, etc., and is responsible for pushing the pipe pile end plate flange to the transfer station on standby;
It consists of lifting cylinder, lifting guide rail, clamping mechanism, translation mechanism, etc., which is used to transfer the flange of the pipe pile end plate to be welded to the welding station;
Servo or oil cylinder is used for compaction to ensure the flat welding end face of the pipe pile end plate flange;
A six-axis welding robot is equipped with a digital inverter CO2 welding machine and a weld seam tracker, which can automatically adapt to changes in the length of the weld seam, weld offset, and width of the weld seam when the flange of the pipe pile end plate is welded, and guide the welding gun automatically. Adjust the position welding current and welding speed to achieve a perfect weld! ;
6, transfer and transfer mechanism
It consists of a clamping cylinder, a rotating cylinder, a buffer, a guide rail, this rack and pinion, a servo motor, etc., which automatically turns the flange on one side and moves it to the next station to weld the other side;
Adopt a three-axis handling module, which is responsible for placing the welded pipe pile end plate flange and a few out-of-tolerance unwelded parts into different silos, respectively;
Control the operation timing of each actuator of the whole set of equipment. It consists of control box, PLC, touch screen, detection switch, etc. The main functions are as follows:
1) Set basic welding parameters, such as position, pressure, welding frequency, transfer speed, etc .;
2) Display and monitor basic welding parameters and key data of equipment operation, such as pressure, speed, output, etc., alarm and shutdown when exceeding limits to ensure welding quality;
3) Store multiple sets of welding specifications to facilitate quick call when welding different end plates.
When welding the pipe pile end plate flange, the robot welding gun can automatically perform slag cleaning, wire cutting and oil injection to ensure continuous welding and weld quality of the robot;
9. Welding dust removal equipment
8. Automatic suction processing of welding smoke and welding dust to ensure that the environment in the working area meets environmental protection requirements.
The successful development and smooth commissioning of a fully automatic pipe pile end plate flange robot welding line has greatly improved the efficiency and quality of pipe pile end plate flange welding. Through expansion, it can also be combined with automatic flattening, automatic car outer circle, automatic drilling, tapping, countersinking, and fully automated production of the entire pipe pile end plate flange from hot coiling!
Suzhou Anjia Automation Equipment Co., Ltd.
手机：13621550917 Phone: 400-8333-566 Mobile: 13621550917
QQ: 2207676482, 183829222
Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province