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汽车座椅滑轨垫块自动焊接线
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    Car seat slide rail automatic welding line

    Product name: Automatic welding line for car seat slide block
    Introduction of automatic welding line : The automatic welding line of car seat slide block is a fully automatic welding line tailored for Suzhou Anjia to weld the car seat slide rail and the pad, which has fast welding efficiency and high yield. The equipment has good profitability, can solve the problems of difficult loading and unloading, and poor welding skills. In addition, our company also customized automatic hot riveting machines for car seat slide rails, automatic welding production lines for bolts and screws, etc.
    Model: ADB-320
    Duty cycle: 20%
    External power: 380V / p / 50H
    Fixed capacity: 320KVA
    Primary cable specifications: 3 × 35
    Short circuit current: 52KA
    Welding cylinder specifications: φ200 × 100
    Maximum working pressure: 15000N
    Electrode stroke: 100MM
    Cooling water flow: 15L / MIN
    400-8333-566 Order hotline: 400-8333-566
    Inquire Now
    产品视频介绍
    焊接样品介绍
    客户工件
    Car gasket projection welding 空格 Car seat inner rail bolt projection welding 空格 Car seat inner rail swivel bracket hot riveting 空格 Tesla seat cushion and positioning pin projection welding
    合作伙伴介绍
    合作伙伴
    Shanghai Volkswagen Shanghai Huizhong Shanghai GM Changan Automobile
    合作伙伴
    Daikin air conditioner Dongshan Sheet Metal Gree air conditioner Midea Electric
    合作伙伴
    Benteler Geely Automobile Jiangnan Jiajie Kangli Elevator
    联系条
    产品介绍
    Car seat slide rail automatic welding line
    等特点。 The automatic welding line of car seat slide pads is a fully automatic welding line tailored to Suzhou Anjia's welding of car seat slide rails and pads. It has fast welding efficiency, high yield, good equipment compatibility, It can solve the problems of difficult loading and unloading and poor welding skills . In addition, our company has also customized automatic hot riveting machines for auto seats, swivel brackets and automatic welding lines for bolts and screws for customers. The advantages are as follows:
    汽车座椅滑轨垫块自动焊接线
    优势
    The welding power source uses an intermediate frequency inverter power supply, with short discharge time, fast climbing speed, and DC output. Due to the double-headed single power supply, it can discharge simultaneously and sequentially, which ensures the product's flatness and fastness after welding, guarantees welding quality, and greatly improves production. Efficiency, the finished product rate is above 99.99%;
    优势
    For the guide block, the robot picks up the material on the welding fixture after the vibration is divided. The guide is manually placed on the assembly line. After the CCD camera recognizes the position, the robot automatically grabs the workpiece and accurately places it on the fixture. Reduced manual labor, loading and unloading can be done by one worker
    优势
    The equipment adopts all imported components for the core components.The welding power source of the equipment adopts the Dr. brand with Advantech industrial computer and the control system independently developed by our company. Network bus control and fault self-diagnosis ensure the reliability and stability of the equipment. The welding process can be traced back. And can be docked with ERP system;
    优势
    Our work station adopts an automatic unloading structure.After welding is completed, the workpiece automatically falls on the assembly line. Manually, only the workpiece after welding is removed on the track, which solves the problem of difficult removal after welding.
    优势
    The equipment is highly intelligent.It adopts the overall workstation method of four-station turntable plus vision and robot to automatically load and unload the whole process.Products of different specifications can be produced on one workstation. Only the tooling needs to be changed.The time for changing the tooling is 13 minutes. Yes, and it can automatically identify whether the pad is in place, whether the guide rail is in place, whether the welding quality is qualified, and all parameters can be exported.The wrong equipment can be automatically alarmed and docked with the waste system, and compared to ensure that no outflow of waste will occur. And the production capacity has been increased from 2000 pieces per shift to 9500 pieces per shift;
    优势
    Through the optimization of each workpiece, our engineers can achieve a beat of 10S / pc5.
    进口配置介绍
    进口配置
    联系条
    定制项目介绍
    Customized project of automatic welding line for car seat slide block
    汽车座椅滑轨垫块自动焊接线
    客户背景
    ADT Group is the world's leading manufacturer of automotive seats and a leading company in the automotive seat industry, supplying major auto manufacturers in the world. At present, it is necessary to use a fully automatic automatic welding machine for car seat pads. The original welding equipment has the following problems:
    1. Welding products have many specifications and poor compatibility : the original double-head welding machine is used for welding. It is difficult to switch the product type and replace the electrode, which wastes time and has low efficiency.
    2. Low yield : it is easy to miss the gasket or leak during welding, there is no automatic detection function, and the yield is low;
    3. The intelligent flow operation is not realized, the production efficiency is low, and the staff complains a lot : There are many types of products, each time the product is replaced, the welding tooling needs to be changed, the adjustment time is long, and skilled hands are required to operate, and the product is difficult to take out after welding, and the employees complain a lot Low production efficiency;
    The customers of the above three issues are very distressed and have not been able to find a solution.
    客户要求
    According to product characteristics and past experience, after discussing with our sales engineers, the following requirements for the new customized equipment are put forward:
    1. Products of different specifications can be produced on one workstation, only need to change the tooling, and the replacement tooling time is less than 15 minutes;
    2. Pipeline beat: 12S / pcs ;
    3.Solve the problems of gasket placement, difficulty in taking materials after welding, and poor welding consistency;
    4.The yield must be 99.99% ;
    5, high efficiency requirements, the production capacity will increase from 2,000 pieces per shift to 9,000 pieces per shift;
    6.Solve employee complaints.
    According to the requirements of customers, according to the conventional projection welding machine and design ideas can not be achieved at all, what should I do?
    虚线条
    客户需求
    According to the customer's requirements, the company's R & D department, welding process department and sales department jointly held a new project research and development meeting to discuss the process, fixture, structure, positioning method, assembly method, loading and unloading method, and configuration, and list the key risks. Points, and made solutions one by one, and determined the basic direction and technical details as follows:
    1. According to the above requirements, we basically determined the plan, the entire line of welding automatic flow operation, and made the following process sequence:
    工序排序
    2. Equipment selection and fixture customization : According to the workpieces and dimensions provided by the customer, our welding technologists and R & D engineers discuss together and optimize the selected models based on the original ADT for different product components and welding requirements: ADB-320 also customizes different welding positioning fixtures according to each product design, and uses a double-head single power supply, which can achieve simultaneous welding on both sides, ensuring the flatness and fastness of the product after welding, ensuring welding quality and improving welding efficiency;
    3. Advantages of the overall workstation :
    1) High yield : Welding power supply uses IF inverter power supply, short discharge time, fast climbing speed, and DC output. The double-headed single power supply achieves simultaneous downward discharge and sequential discharge, which ensures the smoothness and fastness of the product after welding. Guarantee welding quality, greatly improve production efficiency, the finished product rate is over 99.99%;
    2), to solve the problem of workpiece loading, manual only need to place the track on the assembly line : the guide rail block we use the robot to pick up the material to the welding jig after the material is divided, and manually place the guide on the assembly line, which is identified by the CCD camera After the position, the robot automatically grabs the workpiece and accurately places it on the fixture. Reduced labor intensity, loading and unloading can be completed by one worker;
    3) Equipment stability : The equipment adopts all imported core components. The equipment welding power source adopts the Dr. brand with Advantech industrial computer and the control system independently developed by our company. Network bus control and fault self-diagnosis ensure the reliability and reliability of the equipment. Stability, the whole welding process can be traced, and can be docked with ERP system;
    4) Solve the problem of difficult to remove the product after welding is completed : Our station adopts an automatic stripping structure. After the welding is completed, the workpiece automatically falls on the assembly line. Manually, only the workpiece after the welding is removed can be used to solve the rail welding. Difficult problem after removal;
    5) Guarantee welding quality, improve production efficiency, and high equipment compatibility : The equipment is highly intelligent. After analyzing the welding process and the beat of the product, a four-station turntable with a vision and a robot is used as the overall workstation. And automatic blanking, different specifications of products can be produced on one workstation, only need to change the tooling, the tooling time is 13 minutes, and can automatically identify whether the pad is in place, the guide rail is in place, the welding quality is qualified and All parameters can be exported, which can automatically detect the wrong equipment and automatically alarm and dock with the waste system. By comparison, it will ensure that no waste material will flow out, and the production capacity will be increased from 2000 pieces per shift to 9500 pieces per shift.
    6), pipeline beat : our engineers through the optimization of each workpiece, the beat reached 10S / pcs.

    客户工件
    Automotive gasket seat gasket projection welding 空格 Car seat gasket after back welding
    客户合作
    Anjia fully discussed the above technical solutions, details and ADT. After the two parties reached an agreement, they signed the "Technical Agreement" as the standard for equipment R & D, design, manufacturing, and acceptance. Our professional technology and meticulous service moved customers and An order agreement was reached with ADT on February 2, 2018.
    装饰条
    安嘉团队
    设计交货
    After confirming the equipment technology agreement and signing the contract, the 90-day delivery period was indeed very tight. Anjia's project manager immediately held the production project launch meeting and determined the mechanical design, electrical design, mechanical processing, outsourced parts, assembly, assembly, Time nodes and customers come to the factory to pre-accept, rectify, general inspection and delivery time, and orderly issue work orders for each department through the ERP system, and supervise and follow up the work process of each department.
    After 90 days in the flash, the automatic welding line project of ADT customized car seat slide pads is finally completed. Our professional after-sales service has been installed and commissioned at the customer site for 20 days, as well as technical, operation and maintenance training. The equipment has been put into operation normally. Production and all reached the customer's acceptance standards;
    ADT Company is very satisfied with the actual production and welding effect of the automatic welding line project of the car seat slide block, which has helped them improve production efficiency, solve the problem of yield, save labor, and set up an "unmanned" factory for customers. Laid the foundation and got their praise!
    装饰条
    客户验收
    安嘉使命
    Customers are our mentors,
    What material do you need to solder?
    What welding process do you need? What welding requirements?
    Need full-automatic, semi-automatic, production line or assembly line?
    " 。 Please do not hesitate to mention that Anjia can develop and customize for you " .
    联系条
    客户案例介绍
    客户案例
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    研发流程介绍
    研发流程
    售后服务
    配套设备
    39焊接质量管理系统
    40螺母焊接检测系统
    41压力测试仪
    42电流测试仪
    43非标定制

    联系安嘉

    联系安嘉

    Suzhou Anjia Automation Equipment Co., Ltd.

    手机:13621550917 Phone: 400-8333-566 Mobile: 13621550917

    Fax: 0512-68386692

    QQ: 2207676482, 183829222

    Email: agera@anjiazdh.com

    Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

    Purchasing: automatic welding line for car seat slide block

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    Consulting Hotline: 400-8333-566

    Mobile: 13621550917

    Fax: 0512-68386692

    QQ: 2207676482

    Email: agera@anjiazdh.com

    Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

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