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钢制门框点焊流水线
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    Steel door frame spot welding assembly line

    Product name: Steel door frame spot welding assembly line
    Introduction of welding line : This welding line is a multi-station welding steel door frame production line tailored by Suzhou Anjia for customers. It has the characteristics of intelligent control of pipeline operation, high welding efficiency, high yield, etc., a welding automatic line that can guarantee welding quality .
    Product model: ADB-160 / 320
    Duty cycle: 20%
    External power: 380V / p / 50Hz
    Rated capacity: 160-320KVA
    Primary cable specifications: 3 × 16
    Short circuit current: 18KA
    Welding cylinder specifications: φ160 × 100 / φ200 × 100
    Large working pressure: 10000N / 15000N
    Electrode stroke: 100MM
    Cooling water flow: 12-15L / MIN
    400-8333-566 Order hotline: 400-8333-566
    Inquire Now
    产品视频介绍
    焊接样品介绍
    客户工件
    Steel door frame projection welding sample 空格 Finished product of steel door frame
    合作伙伴介绍
    合作伙伴
    Geely Automobile Shanghai Volkswagen Shanghai Huizhong Shanghai GM
    合作伙伴
    Yanfeng Andoro Daikin air conditioner Gree air conditioner Kangli Elevator
    合作伙伴
    Changshu switch Dongshan Sheet Metal Delta Electronics Eaton Electric
    联系条
    产品介绍
    Steel door frame spot welding assembly line
    Steel door frame spot welding line is a multi-station welding steel door frame production line tailored by Suzhou Anjia for customers. It has the features of intelligent control of flow operation, high welding efficiency and high yield, which can guarantee the quality of welding. Specific advantages and characteristics are as follows:
    钢制门框点焊流水线
    优势
    The welding power source uses an intermediate frequency inverter power supply, with short discharge time, fast climbing speed, and DC output. Due to the double-headed and dual-power supply, single-sided and double-headed welding is guaranteed to ensure the flatness and fastness of the product after welding. Grinding process, the finished product rate is above 99.99%;
    优势
    The servo control system is added to the welding machine, which can accurately control the welding of multiple specifications. At the same time, the welding fixture is designed with different tooling fixtures according to different specifications of the product to ensure that one machine is multi-purpose, which saves the waste of equipment use and solves the need for multiple lines. Bother
    优势
    The equipment adopts all imported core components, and uses our independently developed control system, network bus control and fault self-diagnosis to ensure the reliability and stability of the equipment;
    优势
    We have implemented the projection welding process of the frame pull plate, which reduces the grinding time after welding and improves production efficiency;
    优势
    The assembly line has self-testing whether the product needs welding function or not. It automatically flows to the next station without welding, realizing intelligent control, and automatically scans the code to identify the welding station and welding parameters, which is convenient to control the quality of the welding product and realize intelligent operation. To reduce the operating requirements of employees, without the need for professional welders, ordinary workers can operate to reduce personnel costs;
    优势
    Because the equipment realizes automatic assembly line operation, which reduces the work intensity of personnel, the entire line improves welding efficiency by 40% on the original standard machine operation. The assembly line achieves a 57S / cs cycle.
    进口配置介绍
    进口配置
    联系条
    定制项目介绍
    Introduction of Customized Projects for Steel Door Frame Spot Welding Line
    钢制门框点焊流水线
    客户背景
    Suzhou YM Group Corporation is the world's leading manufacturer of door products and industry leader. Its products cover industrial and household uses. Now it is necessary to use a fully automatic steel door frame spot welding assembly line. The original welding equipment has the following problems:
    1. Welding products have many specifications and poor compatibility : the welding line cannot be compatible with the welding of door frames of various specifications;
    2. Low yield : the original spot welding machine is an AC machine, and single-head welding, welding is uneven, needs to be polished, manual waste, product quality cannot be guaranteed after welding, and the yield is low;
    3. The intelligent flow operation is not realized, the production efficiency is low, and the staff complains a lot : because of manual arc welding, which is also used for the frame pull plate, the efficiency is low, and the environmental pollution is serious. Heavy, carrying load operation, complaining a lot, and low efficiency;
    The customers of the above three issues are very distressed and have not been able to find a solution.
    客户要求
    According to product characteristics and past experience, after discussing with our sales engineers, the following requirements for the new customized equipment are put forward:
    1. The entire line of equipment is customized to realize the product welding assembly line operation. Nine sets of equipment are required for one line, and only an operator at the welding place is required. The workpieces are transported to the various stations by the assembly line.
    2, 8 products need to be completed on a welding line, of which there are nearly 30 welding parts;
    3. Pipeline beat: 60S / pcs;
    4.Solve the problem of sanding of the frame pull plate, welding flatness and welding strength of other products;
    5.The yield must be 99.99%;
    6.Production efficiency needs to be increased by 30% on the original basis.
    According to the requirements of customers, according to the conventional projection welding machine and design ideas can not be achieved at all, what should I do?
    虚线条
    客户需求
    According to the customer's requirements, the company's R & D department, welding process department and sales department jointly held a new project research and development meeting to discuss the process, fixture, structure, positioning method, assembly method, loading and unloading method, and configuration, and list the key risks. Points, and made solutions one by one, and determined the basic direction and technical details as follows:
    1. According to the above requirements, we basically determined the plan, the entire line of welding automatic flow operation, and made the following process sequence:
    工序排序
    ,可实现两边同时焊接, 保证了产品的焊后的平整及牢度,保证焊接品质,并减少了打磨工序; 2. Equipment selection and fixture customization : According to the workpieces and dimensions provided by the customer, our welding technicians and R & D engineers discuss together and select different models based on the original HM for different product components and welding requirements. : ADB-160, ADB-320, at the same time, different welding positioning fixtures are customized according to the design of each product, and both heads and dual power sources are used to achieve simultaneous welding on both sides, ensuring the flatness and fastness of the product after welding, and ensuring welding Quality and reduced grinding process;
    3. Advantages of automatic welding line :
    1) High yield : Welding power supply uses IF inverter power supply, short discharge time, fast climbing speed, and DC output. Single-sided and double-headed welding is achieved due to the double-headed and double-powered supply, which ensures the flatness and fastness of the product after welding. Guarantee welding quality and reduce grinding process, the finished product rate is over 99.99%;
    2) Solve the waste of equipment and use one machine for multiple purposes : Because the welding machine has added a servo control system, it can accurately control the welding of multiple specifications of products. At the same time, the welding fixture is designed with different tooling fixtures according to different specifications of the product to ensure that the machine is multi-purpose and saves The use of equipment is wasted, and the problem of having to use multiple pipelines is solved;
    3) Equipment stability : The equipment uses all imported core components for configuration, and uses our own independently developed control system, network bus control and fault self-diagnosis to ensure the reliability and stability of the equipment;
    4) Solve the welding problem of frame drawing plate : We have implemented the projection welding process of frame drawing plate, which reduces the grinding time after welding and improves production efficiency;
    5) The intelligent control of the assembly line reduces the operating requirements of employees: the assembly line has the function of self-testing whether the product requires welding, and it automatically flows to the next station without welding, realizing intelligent control, and automatically scanning code to identify the welding station and welding The parameters are convenient for controlling the quality of welding products, realizing intelligent operation, reducing the operating requirements of employees , and eliminating the need for professional welders, ordinary workers can operate, reducing personnel costs;
    6) Improved production efficiency : As the equipment realizes automatic assembly line operation, reducing the work intensity of personnel, the entire line has improved welding efficiency by 40% on the original standard machine operation , and the assembly line has achieved 57S / pcs cycle. See the detailed operation arrangement of the following pipeline:

    网站详情页HM钢制门框点焊流水线定制项目介绍927---02-恢复的_47


    虚线条
    客户工件
    Steel door frame projection welding sample 空格 Finished product of steel door frame
    客户合作
    Anjia fully discussed the above technical solutions, details and YM. After the two sides reached an agreement, they signed the "Technical Agreement" as the standard for equipment R & D, design, manufacturing, and acceptance. Our professional technology and meticulous service moved customers and An order agreement was reached with YM on April 3, 2018.
    装饰条
    安嘉团队
    设计交货
    After confirming the equipment technology agreement and signing the contract, the 60-day delivery period was indeed very tight. Anjia's project manager immediately held the production project launch meeting and determined the mechanical design, electrical design, mechanical processing, outsourced parts, assembly, and assembly. Time nodes and customers come to the factory to pre-accept, rectify, general inspection and delivery time, and orderly issue work orders for each department through the ERP system, and supervise and follow up the work process of each department.
    After 60 days in a flash, the YM custom-made steel door frame spot welding assembly line was finally completed. After 15 days of installation and commissioning and technical, operation, and maintenance training at the customer's site, our professional after-sales service has been put into production and all reached Customer acceptance criteria.
    YM company is very satisfied with the actual production and welding effect of the steel door frame spot welding assembly line, which helped them improve production efficiency, solve the problem of yield, save labor, and got their praise!
    装饰条
    客户验收
    安嘉使命
    Customers are our mentors,
    What material do you need to solder?
    What welding process do you need? What welding requirements?
    Need full-automatic, semi-automatic, production line or assembly line?
    " 。 Please do not hesitate to mention that Anjia can develop and customize for you " .
    联系条
    客户案例介绍
    客户案例
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    研发流程介绍
    研发流程
    售后服务
    配套设备
    39焊接质量管理系统
    40螺母焊接检测系统
    41压力测试仪
    42电流测试仪
    43非标定制

    联系安嘉

    联系安嘉

    Suzhou Anjia Automation Equipment Co., Ltd.

    手机:13621550917 Phone: 400-8333-566 Mobile: 13621550917

    Fax: 0512-68386692

    QQ: 2207676482, 183829222

    Email: agera@anjiazdh.com

    Address: 3691 Chengyang Road, Weitang Town, Xiangcheng District, Suzhou City, Jiangsu Province

    Purchasing: Steel Door Frame Spot Welding Line

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    Mobile: 13621550917

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