的全自动点焊生产线,安嘉工程师根据镀锌板的焊接特殊性, 采用新的镀锌板特殊工艺，具有减少了人工， 提升了焊接品质， 提高了焊接效率等特点。 The automatic galvanized tray welding line is an automatic spot welding production line customized by Suzhou Anjia for welding galvanized trays according to customer requirements. Anjia engineers use the new special process of galvanized steel according to the welding characteristics of galvanized steel, which reduces labor and improves It improves the welding quality and improves the welding efficiency. The scene when the customer found us was:
I. Customer background and pain points
TT's main products are steel logistics pallets. It enjoys a high reputation in the industry and belongs to the first echelon. Steel pallets and steel-wood composite discs have a million-level production capacity each year.
The welding efficiency is particularly low: the largest workpiece is composed of 3 long beams and 11 short beams. Each intersection needs four welding points, which is labor-intensive.
Welding stability: The workpiece itself is galvanized, which improves the stability of welding. The phenomenon of electrode sticking is easy to occur during welding. The mold electrode repair time is very long. Failure to repair the mold will cause welding failure.
Fastness appearance: The solder joints are severely blackened, and there is a phenomenon such as burning through.
For the above three problems, customers have been having a headache and cannot find a solution.
Second, customers have high requirements for equipment
TT found us on June 23, 2019, discussed with our sales engineers and wanted to customize the welding machine with the following requirements:
1. Improve welding efficiency;
2. The welding efficiency is required to be increased by 100% on the original basis;
3. The appearance qualification rate should be increased by 70% on the original basis;
4. Solve the problem of welding instability;
5. The original needs 4 people to work, which needs to be reduced to 1 person;
According to the requirements of customers, the existing spot welding machine cannot be realized at all, what should I do?
3. Develop customized galvanized tray automatic welding line according to customer needs
According to the customer's requirements, the company's R & D department, welding process department, and sales department jointly held a new project research and development meeting to discuss the process, fixture, structure, feeding method, and configuration, list key risk points, and make one by one The solution, the basic direction and technical details were determined.
Based on the above requirements, we basically determined the plan, developed a fully automatic welding line, automatic loading and unloading, and realized the entire line automation and automatic welding. The entire line only needs one person to operate online, and artificial intelligence has been basically realized, and the following procedures have been made: Sort by:
1. Workpiece proofing test : Anjia Welding Technician made a simple fixture for proofing at the fastest speed. We used our existing intermediate frequency welding machine for proofing test. After 5 days of back-and-forth test and drawing test by both parties, it was basically determined. Welding parameters and welding equipment process;
2. Equipment selection : R & D engineers and welding technicians communicate together and calculate the selection power according to customer requirements, and finally confirm it as ADB-160;
”； 3. Stability of welding line : Our company adopts all " incoming products configuration " of core components;
4. Welding line advantages :
；实现了1人1台或者1人多台设备的管理，减少了3个人工； 1) Improved welding quality and reduced labor : fully automatic welding production line, no human intervention is required in the middle, reducing welding instability caused by human factors, and ensuring welding quality ; realizing 1 person 1 or more than 1 device Management, reducing 3 labors;
；同时保证了焊后产品的牢度及外观的达标， 合格率达到99.99%以上，还节能30%以上 ； 2) Process innovation, convenient, fast and easy to operate : According to the welding characteristics of galvanized sheet, Anjia process engineers passed various tests and finally changed the original welding process. Using the new special process of galvanized sheet, we chose the intermediate frequency inverter power supply. , Short discharge time, fast climbing speed, DC output, making the production more stable and fast, one-button switching between production changes, very convenient ; meanwhile, the fastness and appearance of the product after welding are guaranteed, and the pass rate reaches 99.99 % Or more, and energy saving of more than 30% ;
；原来焊接节拍1分钟一个， 提升了100%效率 。 3) Improved welding efficiency : the entire welding process was split using an assembly line method, and the workpiece was finally positioned at a 30-second cycle; the original welding cycle was one minute, which increased the efficiency by 100% .
5. Delivery time: 60 working days.
Anjia discussed the above technical solutions, details, and TT. After the two sides reached an agreement, they signed a "Technical Agreement" as the standard for equipment R & D, design, manufacturing, and acceptance, because our thoughtfulness touched the customer. An order agreement was reached with TT on June 6.
Fourth, fast design, on-time delivery, professional after-sales, and get praise from customers!
After confirming the equipment technical agreement and signing the contract, Anjia's project manager held the production project launch meeting as soon as possible, and confirmed the mechanical design, electrical design, machining, outsourced parts, assembly, joint adjustment time nodes and customers to come to the factory for pre-acceptance. , Rectification, general inspection and delivery time, and orderly issue work orders of each department through the ERP system, supervise and follow up the work process of each department.
After 60 working days in a flash, the TT custom-made galvanized tray automatic welding production line was completed after aging test. After our professional after-sales service, the customer has undergone 15 days of installation and commissioning and technical, operation and maintenance training at the customer site. The equipment has been put into normal operation. Production and all reached the customer's acceptance standards.
TT Company is very satisfied with the actual production and welding results of the automatic welding production line for galvanized pallets, helping them solve the problem of welding yield, improving welding efficiency, saving labor, and giving us high recognition and praise!
Fifth, meeting your customization requirements is the growth mission of Anjia!
The customer is our mentor. What material do you need to weld? What welding process do you need? What welding requirements? Need full-automatic, semi-automatic, or assembly line? ”。 Despite your suggestion, Anjia can develop and customize for you.
Reprinted please indicate the source: Anjia spot welding machine 92shizhi.com ( spot welding machine manufacturer )